Creating Your Own Printer? 47
hajo asks: "I am in need of a Large (60" plus) printer which can print onto any thickness material for a specific art/robotics project. I loved the earlier Slashdot story where the two students used two motors and an inkjet can for large mural prints; but I need a higher quality end result. I can build a plotter mechanism with two PC controlled stepper motors; But I would like to find out how to use head the parts from a cheap inkjet printer. Where can I find info on the hardware and drivers for such a project. I have a hard time believing that I'm the first who wants to use the ink jet head parts of a printer to do something with them. Any hints, tips and URLs deeply appreciated. I believe this project will make for an interesting read and as thanks for any help I will keep the Slashdot community informed of any results."
You should be able to do it (Score:2, Funny)
Stupid question... (Score:2, Insightful)
How thick is "any thickness"?
Ten meters? More?
This is potentially a very big printer unless the entire printer sits on the top of the material in question.
Re:Stupid question... (Score:1)
Basically you wave it over the page and it prints. Don't know how big it scales to, but it is certainly 'any thickness'...
It does look a little like vapourware - but the idea is patented so nobody else should try doing it this way...
Re:Stupid question... (Score:2, Funny)
Sorry I just couldn't resist this one folks
Re:Stupid question... (Score:1)
Great examples of it's effectiveness on varying surfaces are available here [artcrimes.com], along with some very inexpensive, very interchangeable print heads.
Re:Stupid question... (Score:2)
Re:Stupid question... (Score:2)
Don't be an asshole, this guy's question is interesting.
Cheers,
Non-standard inkjet cartridge use (Score:5, Informative)
For some of the variable imaging there is row of hacked inkjet cartridges, I think Lexmark with the removable ink-sponge cartridges. They snap off the ink cartridge, and snap in a custom plate with a tube running to a pump and bucket of ink. The electronics are all custom.
I haven't worked directly with them, but even if I did I couldn't tell you any more. I guess you could take it as proof that it's possible...just grab a printer and start playing with a multimeter and power supply. Once you get the right voltage and pin mapping, you're ready to design a solution. If you talk to a professional ink supplier, they may be able to get you an ink formulation that will work in the cartridge...it has to be special. These can work for a long time at a pretty good speed.
Big X/Y stepper drive? (Score:2)
Interesting... Too bad he can't write. (Score:1)
What? He begins sentences with conjunctions. He employs sentence fragments and makes you guess the meaning. He uses imprecise and vague language
Re:Interesting... Too bad he can't write. (Score:1)
I would recommend the following as fixes for the quoted items:
Magic sinewaves have the unusual property that their unwanted harmon
The problems with this approach. (Score:4, Informative)
It's fairly simple to build something providing the surface you're printing on is flat. You can build a sturdy 2-d frame to hold the printheads across a flat surface, it's the variable height stuff that is a problem. You could rig something up with sensors that could move the print-head up and down, but I wouldn't try it in anything other than unidirectional myself.
For something of this size, I think you'd be better off trying this with something old. Modern ones would kill you in trying to get the head to be just close enough and at just the right location along the surface.
Karma Whoring Oversimplification (Score:4, Funny)
There, that should get me a +3 Insightful.
Re:Karma Whoring Oversimplification (Score:2)
Barking up the wrong tree. (Score:5, Interesting)
You want something that can blast out huge dots, not microscopic 1440dpi dots. Plotter mechanisms are difficult to engineer with precision at that size. Most of the largest format printers use a rotating drum like Iris inkjets. You should see Metromedia's custom printers, they use drums the size of railroad boxcars. It is much easier to keep a drum spinning at a constant speed and just run a printhead past it at a fixed speed, than to accurately advance paper in fixed increments through a conventional printer mechanism. Trust me on this, I used to be an Iris technician.
Re:Barking up the wrong tree. (Score:3, Insightful)
Good point. As a variation on the spray can idea, for really huge prints, normal airbrush gear comes to mind as the perfect candidate for a homebrew system. Small bulk, good dosage control, low requirements for precision, but high potential if you can fix it, and you can feed them paint and compressed air continuously through tubes.
You would still need to build a harness, driver circuits and software to raster-scan your print head across the surface (the sur
Re:Barking up the wrong tree. (Score:3, Interesting)
The entire exercise boils down to the stepper motor being able to accurately move around the media, and simple solenoids to mash the airbrush button.
Understanding how an old HP pen plott
Re:Barking up the wrong tree. (Score:2)
Re:Barking up the wrong tree. (Score:1)
And how come the guy that just says I had a good idea gets modded higher than I did? Humpf.
Here you go... (Score:3, Funny)
A difficult task... (Score:3, Interesting)
Not only are different print heads from the different manufacturers driven differently, printheads within a single manufacturer are driven differently. There are several ways to eject a drop of ink from the head, and several ways to adjust its trajectory in the air. I suspect the industry has largely moved to one or two methods that are similar, and I also suspect that the driving electronics are very similar, at least from a high level view.
What you'll find, however, is that each printer has a specific ink, a specific nozzle, and a specific distance to the media, such that you will probably find as many similarities as you will find differences between two printers.
Why is this important? This is the reason why very few people have done this sort of endeavor.
However, you are probably looking for a low resolution (100-200 dpi), and are only looking at doing one of these things. so go get a cheap printer and an oscilliscope and read the voltages present at the head when it's printing. You will likely need to duplicate the voltage and pulse length, but you can probably ignore the pulse shape and perhaps even the slew rate since you are going to have a lower resolution and you won't care if the thing breaks down in 1000 hours rather than 10000 hours.
If you trace the circuitry, you might find they use separate chips to drive the head, and will produce the right logic levels given a simple digital command - some judicious signal hunting will tell you all you need (or some good data sheets). This might give you an edge, since you wouldn't have to create your own drivers.
If you want to try and use more of the printer, then you can hack the sensor that tells it how far along the track it's gone. Just expand it (digitally or by building a new sensor) and then hook its stepper outputs to a higher current drive and have that drive the real stepper. Just magnify everything. You'll have to deal with a low ink output, though, so there's always some gotcha.
Then you get to enjoy trying to keep the print head exactly x millimeters from the paper across the 60" width. Usually this is done with a long, large, rigid drum os some sort and some tensioning drums.
You didn't give us much info though, so I can only answer the question you have, not solve the problem you have. What about your project makes a pen plotter type system inapropiate?
-Adam
Re:A difficult task... (Score:2)
This is not unlike asking, "I want to take the drive electronics off the hard drive and read and write to the platter with the existing head and motors. How do I do that?"
No, it's not.
This guy's question resonates with a peev obsession of mine, so I'm going to bore you to death:
Why, oh why do we have to endure printer's makers greed?
I'm from a South American country in the middle of a currency collapse.
Ink Jet printing, until yesterday a no-thought item, it's now prohibitive, so we're running around
transfer? (Score:3, Insightful)
It's a good thing inkjet printers are cheap (Score:3, Interesting)
An inkjet printer precisely moves a print head back and forth above the paper path. That's the part of the printer you want to keep. Another part of the printer precisely moves the paper, you want to replace that part of the printer.
Find the wires that lead to the stepper or servo that precisely moves the paper. Replace that with a larger motor that can precisely move what's left of your printer. You will probably need to boost the power. You can use the old stepper signals to drive opto isolators that drive some big MOSfets. (or a simpler circuit of your choice, that just happens to be how I used my Lego Mindstorms to control some much larger motors. Google for "y3md".)
If you can't dissassemble your printer so that the printhead can scan across your workpiece, start over with another printer. (that's why it is good that the printers are so cheap.)
The next challenge is getting each pass lined up with the previous pass. This is very hard. Don't even try. Instead aim to overlap each pass. At the start of each pass, precisely measure the overlap, and generate an appropriate image to render. It is far easier to measure something than to move something.
Reference : two students built ... (Score:2, Informative)
and titles "Giant printer goes on show"
and related slashdot entry is Giant "Inkjet Printer" (http://slashdot.org/article.pl?sid=03/07/07/1117
Good luck (Score:2)
For me I think the drivers would be the hardest part to come up with. I could tinker with wormgears and other such hardware all day. But I'm not much of a programmer.
Re:Good luck (Score:1)
I got a ten foot by 3 ft on canvas for under 100 bucks although the ink was not archival
off the top of my head (Score:2, Insightful)
media thickness or stiffness wouldn't matter because the device sits right on the surface (as long as the surface is
What earlier article? (Score:1)
My ideas (Score:2)
Buy a plotter. Glue Paper to surface, laminate or paint it if required.
Attach your printer beast to a CNC rail system. They make home use ones, it might give the rigidity, speed and location control you want.
1 Will work, and can be adjusted, it is very expensive.
2 Standard inks are designed for paper, they are okay for special transparencies. General surfaces they suck.
3 This is a hack, getting proper
HP Designjet or roll your own (Score:1)
This project sounds like fun, let me know if you happen to be in the Atlan
I can save you some time. Just don't (Score:2, Interesting)
The specs for the off-the-shelf printheads are unavailable. And the interface is designed to be difficult to reverse engineer to prevent 3rd party printheads from becoming available.
Re:I can save you some time. Just don't (Score:2)
The reason we were called in to design it was they had an existing system where it printed the page, trifo
It's all been done before... (Score:2, Interesting)
I have a hard time believing that I'm the first who wants to use the ink jet head parts of a printer to do something with them.
You aren't.
Take a look at Output magazine. It's the trade rag for the digital print finishing industry.
Ink jet printers have been used for everything from cake decoration (photo quality image made of frosting. Yum, Yum.), to etching brass and wood.
You can probably buy what you're looking for without having to be creative or inventive at all. Though that might take the fun out of i
simple (Score:2)
Next, you will need to rig a larger ink reservior for the print head. This should be pretty easy if you have any mechanical aptitude and access to a machine shop. You also need to secure a source of compatible ink.
I'm tempted to say you should skip the prin
Turtle (Score:2)
Hand controlled printer (Score:3, Informative)
From the demos that I saw on the article, it printed some pretty good images.
It was about the size of an old hand-scanner.
Look around, I'm sure you can find it. I just don't remember the name. It would be perfect if you need to print text/basic images on any surface.
Learn from CNC opperators (Score:1)
Try this (Score:2)
just find someone (Score:2)