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Hardware Hacking

What's the Coolest Thing You've Ever Built? 535

Josh Lindenmuth asks: "In high school I was involved in an engineering competition where we needed to create a machine that could move 100 lbs of groceries from a disabled person's car up and down a set of stairs, and then into their kitchen. It was probably the coolest thing I ever built (there were only 3 of us on the team), even though the wooden treads started splintering halfway up the stairs (we didn't have a metal shop, so it was made entirely out of wood, spare boat parts, and conveyor belts) and then it completely destroyed the stairs on its way down (it weighed over 300 lbs)." That's Josh's story, now he wants to know yours. Cool computers, cars, hovercraft, handheld devices, fusion reactors — what is the most interesting gadget, product, or device that you've ever built on your own?
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What's the Coolest Thing You've Ever Built?

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  • by Utopia ( 149375 ) on Saturday December 02, 2006 @11:45AM (#17080396)
    ... I build a radar.
    Now I don't build cool stuff I just write code.
  • Ronja project (Score:2, Interesting)

    by Anonymous Coward on Saturday December 02, 2006 @11:48AM (#17080428)
    I have built Ronja Optical Datalink (FSO) according the instructions on the homepage (ronja.twibright.com [twibright.com]). It's amazing to build a wireless network device on your own.
  • Comment removed (Score:4, Interesting)

    by account_deleted ( 4530225 ) on Saturday December 02, 2006 @11:50AM (#17080456)
    Comment removed based on user account deletion
  • Biodiesel Reactor (Score:5, Interesting)

    by Anonymous Coward on Saturday December 02, 2006 @11:51AM (#17080466)
    My first semester at UW Madison my Introduction to Engineering class buit a BioDiesel Reactor. It was 18 freshman students who knew nothing about biodiesel, and by the end of the semester we designed and constructed the reactor. I was involved on the team that designed and executed a safety system that monitored the temperatures inside the reactor tank, if the temperatures exceeded 60 degrees celsius a relay shut off the heating element in the reactor. This was one section of a larger lecture, and all other projects pailed in comparison. We also had a $500 budget which we exceeded by $4500, the project was paid for by a department at a technical school in Madison.
  • amstrad Teletype (Score:4, Interesting)

    by CdBee ( 742846 ) on Saturday December 02, 2006 @11:52AM (#17080482)
    Back in the 80s I had 2 Amstrad CPC464 personal computers (Z-80 CPU, 64k, tape deck built-in). I built an electronic circuit to link the joystick port from one to the sound-out port of the other (sound triggered a switch-effect using transistors)

    I wrote Morse-code modulator/demodulator software and set them up as a simple text-based comms system down the garden...
  • Couple of things (Score:4, Interesting)

    by tompaulco ( 629533 ) on Saturday December 02, 2006 @11:56AM (#17080514) Homepage Journal
    When I was about 11 or 12, I helped my dad build a Z80 based computer. As far as what I have done one my own (although the article had three people), all of my early exploits were software based. When I was around 13 I wrote the entire game of Monolopoly on a TRS-80. A few years later, since I couldn't afford Tetris, but I had seen how it worked, I wrote Tetris on my very early PC.
    Nowadays, I build more hardware stuff, but it is not as cool because I am an adult and should know how to build it. For example, I built a 180 gallon saltwater reef tank with an oak cabinet, aut water replenisher, Carbon doser, protein filter and all kinds of other accessories, and plumbed the sump down to my basement.
    A few years back, I built a 20X40 swimming pool with diving board and slide, and built a 70X40 concrete deck (yes, I mixed and poured it myself) with cedar railing to surround it.
  • by AWhistler ( 597388 ) on Saturday December 02, 2006 @11:58AM (#17080532)
    With a friend I built and wrote an IM client that worked between two TRS-80 model I computers. We "networked" them together by connecting the tape drives between each other (needed an amplifier), and cross connected the "send" and "receive". Then we wrote software that accepted input, sent it across the tape drive, then listened for a message from the tape drive.

    It worked well, but of course was very slow.

    Then there's the joystick-controlled typewriter...but that wasn't as cool.
  • Burningman (Score:2, Interesting)

    by Anonymous Coward on Saturday December 02, 2006 @11:59AM (#17080544)
    You want to see some neat engineering? Most is not practical at all which means it's all that much more awsome. Go to Burningman [burningman.com]
  • A partial computer! (Score:5, Interesting)

    by IversenX ( 713302 ) on Saturday December 02, 2006 @12:01PM (#17080558) Homepage
    As a freshman in the danish "gymnasium" (which is senior year of high school + 2 years of college), we had
    an project in physics class where we could write about anything we wanted to. As a group of three students
    we chose to write about digital logic. In the beginning, we only planned to write about digital logic theory,
    circuit design theory, and so on, but we soon realized we wanted to build an actual circuit design.

    After spending days or even weeks designing the thing, we finally had our ÜberMachine - we called it the
    DALO (Digital Arithmetic and Logic Unit). It was essentially an ALU with support for addition, subtraction,
    logic "or", logic "and", and logic "not".

    Now, in this day and age of computers, it would take most programmers just a few minutes to make such a program
    in most programming languages. But this was done entirely in hardware, with no fancy integrated circuits! We
    used about 15 simple chips (classic phillips 74xx-series), which only contains or, and, not and the occasional
    full-adder.

    For the input, we used manual flip-switches, connected directly to the input legs on the microchips.

    For output we used a series of LEDs to output each of the 4 digits in the A-input, B-input and the result. At
    the same time, we used a classic 7-segment display for each, driven by a 7-segment-decoder chip.

    In the end, the things actually worked, which was quite amazing to see. We hadn't received any formal training
    in digital logic, electronics, or circuit design - and yet it worked. The entire machine was soldered with more
    wires than I ever wish to see again, and it took a lot of blood, sweat and... time - but we did it!

    Some years later, I was employed as a teaching assistant at the university. One of my classes were in machine
    architecture, a course which most students couldn't see as relating to reality very much, because they didn't
    believe anybody except large companies could build computers or circuits. On the day of my last class, just a
    few days prior to the exam, I brought our high school project with me, and showed them how it was built.
    Several of them were amazed by it, and it really seemed to make a difference. Computers were no longer magical
    devices crafted by dwarven builders, they were simply complex machines, free for anybody to build.

    That's the greatest thing I have ever built. Now, if we were talking about programming, that would be
    another matter... :-)
  • by drgroove ( 631550 ) on Saturday December 02, 2006 @12:03PM (#17080584)
    I built a robot in jr high that could walk up and down stairs. The robot had two legs, w/ four feet, two on each side. Each leg was bound to the robot's body using a turning motor in the center of the leg (which was really just a tubular pipe about 1 ft in length). Each leg had one foot on the end, which had a flat, circular surface that was adjoined on a small 1" pipe, attached to the end of the leg. The feet could spin freely at the endpoint of the leg. So, when the legs spun, the feet rotated around. Gravity moved the feet flatly towards the floor. Walking up stairs, the robot would have two feet on the current stair, with the next two rotating upwards or downwards towards the next stair. I built in a little button on both sides of the robot's body that would alternate the direction of the leg motors, so when the robot got to the top of the stairs, it would bump the wall, change direction and walk back down. About every 3 weeks I'd change the batteries and put it back in action. Pity my poor parents, having to walk over my robot anytime they wanted to go up or down the stairs for about 3 months!
  • by Alioth ( 221270 ) <no@spam> on Saturday December 02, 2006 @12:07PM (#17080614) Journal
    A few months ago, I started learning electronics. My first project is (electronically) complete - it just needs some finishing off to the housing.
    It's a Nixie tube display, with 7 nixie tubes. I built an RS-232 reciever/sender out of 4000-series logic ICs (not a CPU or microcontroller in sight) - mostly counters and registers, and a few AND gates and inverters.

    Pictures of the project's progress are at http://www.alioth.net/pics/nixies/nixies.html [alioth.net] (two pages of photos - the working project is on page 2). I've also kept a journal of building and learning in my Slashdot journal.

    The hardest part of it was probably getting the 170 volt switch mode power supply to work correctly (mainly getting it to regulate) and not put so much noise back into the 5 volt supply to cause latches and registers to lose their values. Some help from the NEONIXIE-L group on Yahoo was invaluable here, and I now have a decent 170 volt supply.

    I'm now learning how to make things with microprocessors, and once I've done some breadboard experimentation, my next project is to build a logging weather station for the glider club, using a Z80 processor, a flash EPROM, some RAM and probably compact flash for mass storage (not that it'll use a lot of it!), and a small graphics LCD module for display. Currently, I'm at the stage where I've breadboarded a very basic Z80 system that can output values on a crude output device. But it works!
  • An AM transmitter (Score:4, Interesting)

    by Announcer ( 816755 ) on Saturday December 02, 2006 @12:11PM (#17080664) Homepage
    It's designed for use on Amateur Radio frequencies, specifically between 3700-4000 Khz and uses basically the same technology as broadcast transmitters from the early days up to the 1960's.

    Here's a Coral link to it:

    http://www.mymorninglight.org.nyud.net:8080/ham/61 46.htm [nyud.net]

    The best part about it, is that I built it entirely from stuff that was headed to the scrap heap!

    There are other interesting or unusual things I've built, which can be seen by following the links. In one especially unusual project, I used the analog circuits from a fried SoundBlaster card, and a CD drive as a modulator for a tube-based, low-power AM transmitter. Combining 2000's technology with 1950's. It worked, too!

  • In High School (Score:0, Interesting)

    by nuclearpenguins ( 907128 ) on Saturday December 02, 2006 @12:14PM (#17080700)
    I built a 16' bong that utilized an electronic switch to open the chambers and 3 pc case fans to help propel the smoke. The bowl was an expensive tuba mouthpiece which held nearly an 8th of weed. I don't know if there are other former stoners here who would back up my claim that sometimes smoking leads to arts and crafts time.
  • Automated Monorail (Score:5, Interesting)

    by rongage ( 237813 ) on Saturday December 02, 2006 @12:19PM (#17080740)

    I think the coolest thing I ever built (or designed and programmed) was a self-contained turntable system for an automated monorail part transport system. The thing had multiple stop points that could be programmed, automatic homing, and built-in accel/decel ramping. Used a mini handheld pendant to program the stop points - you could literally walk under the thing and see the alignment as you made your adjustments.

    To the best of my knowledge, it is still in production at Caterpillar today. It was designed and built in 1998.

    The second best coolest thing I ever built was some software for interfacing a Linux based PC to an Allen Bradley ControlLogix PLC. The real cool bit is knowing that this software is being used in multiple production facilities around the world from making baby formula in Canada to being used in a mix simulator for the AirBorne Laser program.

  • Cheap supercar (Score:4, Interesting)

    by Lumpy ( 12016 ) on Saturday December 02, 2006 @12:19PM (#17080746) Homepage
    Put a corvette LS5 engine in a pontiac fiero. I now have 1Hp at the wheels for every 6 pounds of car. I can put crotch rocket motorcycles to shame, and eat any "fast" car I get challenged by.
    Cost me a total of $15,000.00US and a year tinkering. the car costs $350 a year to insure and takes everyone by suprise that tries to race that slow old 80's wannabe sportscar.

    Biggest drawback? touchy to drive. if you sneeze while accelerating slowly you suddenly burn the tires hard, have the nose lifting off the ground and are starting to go sideways. It's dangerous for anyone that doesn't know how to drive insane levels of Hp to weight ratios.
  • Kegerator (Score:5, Interesting)

    by Kairos21 ( 674835 ) on Saturday December 02, 2006 @12:19PM (#17080748)
    I built a 2 tap Kegerator with a tile counter and a computer to weigh the kegs and tell how much beer is left in each keg. Check it out here http://photos.yahoo.com/melendez_21 [yahoo.com] I also installed a glass door to keep liquor cold with a black light.
  • several machines (Score:3, Interesting)

    by ArsonSmith ( 13997 ) on Saturday December 02, 2006 @12:20PM (#17080754) Journal
    About 2 years ago I decided to get into hobbie prop building. One of the first things I built was a vacuum-forming table out of some MDF an empty beer keg a bit of metal from Home depot and a home built heating element.
    http://24.251.127.62:8088/gallery/vacformtable [24.251.127.62]

    I have used this thing to make several diffirent things from speaker boxes to Stormtrooper armor. It has been a blast. The latest project I have made has been a rotocast machine.
    http://s14.photobucket.com/albums/a331/arsonsmith/ Rotocast%20Machine/ [photobucket.com]

    I started by building the lego mock up at the bottom of that link then started aquaring the other parts. It has been used to make several diffirent things from replica guns to costume masks and helmets.
  • by slashkitty ( 21637 ) on Saturday December 02, 2006 @12:25PM (#17080800) Homepage
    Here is the international contest we entered into: http://www.isrsubrace.org/ [isrsubrace.org]

    Well, I didn't actually see the end of the project, but we got a lot of it done. It was an awesome design, carbon fiber shell, aluminum frame and cool prop.

  • The Ghetto Router! (Score:2, Interesting)

    by markhagan ( 683830 ) on Saturday December 02, 2006 @12:26PM (#17080808) Homepage
    Duct tape, paper clips, electric tape, a broken Linksys switch, and a 486, FTW!

    http://www.extremeoverclocking.com/articles/howto/ Ghetto_Router_1.html [extremeoverclocking.com]
  • by Chairboy ( 88841 ) on Saturday December 02, 2006 @12:27PM (#17080814) Homepage
    I've built a few things I really liked:
    1. Building an airplane (200+mph 4 seater version of a Burt Rutan design)
    2. Flamethrowers (the response time of the Culver City police department to 40+ foot flame mushroom clouds is 5 minutes)
    3. TankCams - I've explored the crawlspace under my house from the comfort of my living room via teleoperation.
    4. A couple of neat costumes, this year I was written up on slashdot about my Aliens walking forklift costume.
    5. An inertially coupled autopilot for R/C planes I built years ago as a cheap UAV so I could send a plane someplace, take pictures, then have it fly itself back, all without crashing.

    There are lots of cool things to do out there, I'll be dead when I stop working on them. Instead of being a "remember that time back when I was held the football record at Polk High" thread, I hope this thread focusses not just on past accomplishments, but also mentions things people are still actively doing, otherwise it'll be terribly depressing.
  • by Hiigara ( 649950 ) on Saturday December 02, 2006 @12:29PM (#17080822)
    While I was a Junior/Senior at Everett High School, (Lansing, Michigan), I built a tunneling scanning electron microscope. We originally followed/used a kit from the University of Muenster in Germany that I had learned about from Slashdot. Unfortunately, the documentation sucked, the circuit board was etched incorrectly and there was a design error. Furthermore, the control software was written is visual basic and was nothing more then a toy.

    With the help of a electrical engineering group at Michigan State University we overcame the problems and I decided to modify the original design to use GXSM, a powerful open source electron microscope software package that is Linux only. This required adding a sranger digital signal processing board and stepping up the input/output voltages for the piezo crystals. Amazingly, almost all the work was done by myself or fellow students, MSU only guided us in understanding the circuit diagrams, making small adjustments, fixing the errors in the plans and designing/building the stepping circuits for my modifications.

    I have some really great memories, spending all day in the basement lab I had set up, eating pizza while skipping all my classes with permission from the principal, "accidentally" burning my long time enemy with the soldering iron, ripping a chunk of my finger off jumping a network wiring cage to connect the main computer to the internet.

    Working with the electronics and science was very interesting, but the most valuable experience came from lobbying for the funding from local government, assembling a team of fellow students to work on the project and starting a Nanotechnology elective class to actually use the damn thing. Eventually, former State Senator Virg Bernero (now Mayor of Lansing, Michigan) convinced BioPort (the company that makes the Anthrax vaccine) to provide the majority of the funds.

    The project eventually inspired local university and government leaders (I wouldn't stop bugging them ;)) to support accelerated Nanotechnology development and commercialization while also encouraging applied and basic research. Michigan State University and the surrounding universities are home to world class researchers and students working on Nanotechnology and Nano-Biotechnology. It has been decided that it is time the state began to leverage that asset to create a bright 21st century future for our citizens.

    I'm 19 years old, and thanks to the Slashdot article "build your own electron microscope" I've actually become something I'm proud of. I've built a tunneling scanning electron microscope, lobbied for funding and government support, founded a Nanotechnology class at Everett High School with help from a amazing science teacher who now is inspiring the class to even greater things while developing a soon to be accredited curriculum, hired as a contract consultant by a company in silicon valley, been sent overseas, all expenses paid to a nanotube conference in Japan by the same company and I now work at M.S.U. as the only employee in a new Nanotechnology supporting office at the college of Engineering. (There is also some other stuff I'm not allowed to speak of.)

    I've met very important people from NASA's JPL, IBM, Oxford, Harvard and founders/pioneers of Nanotechnology.

    In my free time, I lobby for the creation of a Michigan Institute of Nanotechnology, which will become the center of Nanotechnology in the state, facilitating the cooperation of private industry, research, academia and government to create jobs, businesses, breakthroughs and secure a portion of the world economy for ourselves. It already has a extremely wide and powerful base of support.

    Not bad for someone who graduated with a 2.5 GPA.
  • by TofuDog ( 735357 ) on Saturday December 02, 2006 @12:29PM (#17080824)
    A couple of years ago I built an air cannon [corin.com] for the purpose of launching mountain lion scat at prey species, as part of my study of prey responses to cues of predation risk. My first test-firing of my dog's turd (using a foam coffee cup sabot) launched it's payload >200 m towards a house on the next street (I hid rather than verify the point of dookie impact). Imagine, if you will, the joy of recreating the primal thrill of monkeys hurling their excrement through the bars -all under the guise of science, of course. Alas, the seals in the sprinkler valves blew out after a dozen firings and I reverted to the low-tech slingshit to complete my experiment. Now if I would just finish writing the Ph.D. instead of posting to slashdot...
  • by NoNsense ( 6950 ) on Saturday December 02, 2006 @12:36PM (#17080888)
    Throughout high school, I was forced to do Science Fair projects. I picked MagLev's. I did experiments, wound my own coils, did a bunch of different tests and moved my project along in different phases during freshman to junior years. Senior year I was able to get a mini grant and order from Scientific American for some rare earth magnets. It was not as automated as I liked, but I had built stepping logic and used my own coils to at least show things are possible. If you've been to Epcot there is a demo which was very close to what I built in my senior year. I can't say they were equivalent. I was very depressed once I saw it, but then again I was only 15, and it was Disney, they had all the toys.

    Fast forward to college. Senior project and after taking all the courses in logic, programming, processors, etc I then found out what I could use to make my toy work. So, I spoke to my advisor, he loved the idea. I spent that summer winding coils with 26 gauge wire. I made a length of track two feet long and I it used 48 coils. I used sewing machine bobbins as the sizing. I cut a 3/4" pvc pipe so that I could slide in each coil and get to the leads. This gave me four sections of track, each with 12 coils. The coils were wired in series so that we had a pattern ABCABCABCABC. The logic I built would pulse the A group at 12v, the B group at 9v and the C group at 6v. This created a "wave" that would "push" the train in the desired direction. To go the other direction, all you had to do was flip a DPDT relay and switch A with C.

    The brains were provided by a Parallax Stamp 2. This thing was great. I could have multiple inputs and outputs to make everything work. I used som buffers to make sure I didnt kill the chip with draw and I used logic to drive transistors that tripped 12v relays for the juice. When working, the train could go one direction or the other, depending on how the coils were energized. Since the track was only 24" long, I used optical led sets to detect where the car was. These inputs were fed into the stamp. Based on direction and track section the car was on, the group of 12 coils were the car left was turned off, and the section the train was about to enter was turned on. Of course, there were always two sections on so if the train was in section 2 going to section 3, then the stamp knew to switch off 1 and turn on 3, leaving 2 running. The car was pulsed slow, so it had time. Was not as smooth as I liked.

    Had to use a huge power supply, 12v 30a, tho I think it only used between 8 and 10. I still have it on a shelf behind me. Maybe one day I'll dust it off and see how I can improve on it. It blew away everyone else's project. Once I started the car rolling, it would happily go back and forth all day long. It was stable (temperature wise) and if you ignored the clacking relays, it was fun to watch.

    It is not the coolest thing I've ever worked on or designed, but in terms of what I put into it and the fact it was my brainchild, I'm totally thrilled with it to this day.
  • A clock radio! (Score:3, Interesting)

    by rspress ( 623984 ) on Saturday December 02, 2006 @12:49PM (#17081010) Homepage
    Back in the early 70's myself and my friend had a contest to see who could come up with a clock radio. These were real Rube Goldberg devices and the more extra features they did the more points we got. Both of our designs pretty much took up the whole space underneath out respective beds. Since we lived in the same apartment complex it was easy to check out each others designs. He would come over to my parents house and check mine out and I would go to his parents house and check his out. Stealing ideas was just fine. We robbed our electronic parts boxes. Mine used a wind-up alarm clock that pulled a string to engage a old radio tuner to make connect with a battery, this in turn engaged other devices such as a motor with a weight on one side connected to the bed for a magic fingers effect. A large 15 inch speaker give you a nice thump to the bed frame in time with the music. Each bell on the alarm clock was wired to a buzzer wired to one bell and a light wired to the other bell. The striker was connect to a battery and when the alarm went off it would alternate between the light and the buzzer.

    Of course they were accidents waiting to happen and I am surprised we never burnt our respective apartments down. But hey for 12 year olds back in 1973 it was great fun!
  • Material things? (Score:3, Interesting)

    by Bluesman ( 104513 ) on Saturday December 02, 2006 @12:51PM (#17081028) Homepage
    A buddy of mine and I in high school entered one of those King of the Hill competitions where you had a list of household items you could use to build a machine, and a set of objectives to accomplish.

    There was a tie-breaking rule -- if no objectives were completed, whoever got furthest up the hill won.

    So, figuring that nobody's machine would work perfectly, we built a car that ignored every objective but was lightening quick and used all of the allowed mousetraps to either propel itself or flip the other car over.

    Our plan worked flawlessly, and in the last round we knocked the over car almost completely off the hill.

    I see it as the ultimate engineering victory -- finding the easiest/cheapest way to accomplish a task in a competitive environment. Although I do think the organizers were a bit disappointed that we won.

  • Paranoia (Score:2, Interesting)

    by MBHkewl ( 807459 ) on Saturday December 02, 2006 @01:01PM (#17081108)
    @@

    Is this an attempt to gather cool, profiting, un-copyrighted projects & patent them under your name?!

    I'd tell you my project, but I hadn't copyrighted it & it's a duck that lays golden eggs!
  • by myrdos2 ( 989497 ) on Saturday December 02, 2006 @01:04PM (#17081148)
    I built a tele-operated robot a few years ago. I got the biggest RC vehicle they had at Radio Shack, built a water-proof plexiglass box to hold the motherboard, and hooked it up to a wireless adapter. I used a 533 mhz fanless VIA mini-ITX board, and it had Debian Linux through a flash drive. The vehicle was controlled through the parallel port.

    Here are some pics: http://www.junction.bafsoft.com/telebot2/ [bafsoft.com]
  • Re:Biodiesel Reactor (Score:3, Interesting)

    by mwpierce ( 1031662 ) on Saturday December 02, 2006 @01:14PM (#17081238)
    I built one of those too out in my shop. I was one 40 year old geek who new nothing about biodiesel but wanted to "stick it to the man". It took me about 2 weeks to build a complete system using information off the internet. I didn't tell my wife of the hazards and risks so I didn't need a safety system :) This think worked great and produced several tanks of biodiesel for my 1 ton truck. One day the cows broke into my shop and one of them thinks of rubber hose as licorice so she ate all the tubing work going from the sodium methoxide mixing vessel to the reaction vessel and took me out of production! "Do you still have the cow?" you might ask? In a manner of speaking, I waited several months to allow her to reach full size and now she's "camping" in my freezer. She's a good cow, especially when marinated in kikoman and grilled on the barbeque:)
  • by higgins ( 100638 ) on Saturday December 02, 2006 @01:44PM (#17081472)

    I didn't build it all myself, I was just on the team, but we made a rig that simulated the Matrix BulletTime effect using 32 $20 Mattel Barbie digital cameras. The cameras were mounted on foam core and corrugated plastic, arranged in a big circle, and we used truck mirrors to get a wide angle effect. All the cameras were wired to a central triggering circuit, and we used a garage door opener as a remote control. You would go into the center of the circle with your friends and some props, do something crazy, and hit the remote. The cameras would fire --- then all the pictures would be sent to a printer which would print out a flip-book on cardstock so that you could see a low-tech animation of yourself spinning around doing whatever.

    Here's some propaganda about the project. [maya.com]

  • In the 5th grade (Score:3, Interesting)

    by Zex_Suik ( 951570 ) on Saturday December 02, 2006 @01:54PM (#17081536) Homepage
    I made two working telephones completely from scratch, the coolest part were the microphones:

    they were essentially the bottoms of paper dixie cups, I crammed powdered coal into them with electrodes at each end and taped them up. Ran a current into them. As you spoke, the sound waves compressed the carbon allowing the current to run faster or slower through the carbon.

    Worked great. Wasn't too sensitive so it didn't pick up whispers and stuff.
  • by Anonymous Coward on Saturday December 02, 2006 @02:09PM (#17081628)
    I was in the same competition (the National Engineering Design Challenge in 1993-94 [udeducation.org]) as TFS. The stairs at our competition site were 4 steps made out of wood attached to a ramp and a small area filled with gravel (the machine had to travel over different surfaces). It wasn't too hard to kill the stairs. We had rubber treads on our machine, but we did do some damage to the steps, especially on the way down.
  • by RKBA ( 622932 ) on Saturday December 02, 2006 @02:27PM (#17081744)
    Since my retirement I've taught myself the Verilog programming language (yes, Verilog is a programming language regardless of what hardware designers will tell you) and designed FPGA hardware implementations of the following:

    1. Lenstra's Elliptic Curve Method (ECM) of integer factorization.
    2. Fermat's method of integer factorization.

    It turns out that the ECM design was far too large to fit into any existing FPGA, so I now have two different FPGA development boards running Fermat's factorization method on RSA-704 and RSA-768 respectively. Yes, I know the Sun will engulf the earth before either FPGA development board comes up with an answer, but they both display a lot of pretty colored blinking lights while doing the calculations so they make a great conversation piece - Har. :-) Besides, I did this primarily as a learning exercise for myself in lieu of spending my time watching brain-dead TV programs, etc.
  • drum robot (Score:2, Interesting)

    by lordmundi ( 637779 ) on Saturday December 02, 2006 @02:32PM (#17081796)
    i built a drum robot in school with a couple of friends. Probably the highlight of my college career. The next coolest thing was having it featured on slashdot [slashdot.org]! Many of you had lots of neat and interesting things to say about it, and me and the other developers thank you for that.
  • by itwerx ( 165526 ) on Saturday December 02, 2006 @02:45PM (#17081952) Homepage
    Speaking of "re-use"...
          I built an entire assembly line with pick-and-place, SMT hot bar, etc for memory modules (single-sided only) out of parts from old printers, floppy drives, tape drives, typewriters, hard-drives, and assorted other junk. This was back in the early 90's when 72-pin modules first came out and were expensive as hell even though they weren't really any different technology than 30-pin. It only produced about 10 modules per hour (with frequent stops and starts for various reasons) at a time when commercial lines produced 50k an hour, but it worked dammit! :)
  • Re:A monolith (Score:1, Interesting)

    by Anonymous Coward on Saturday December 02, 2006 @02:54PM (#17082030)
  • Rockets (Score:5, Interesting)

    by sakusha ( 441986 ) on Saturday December 02, 2006 @03:02PM (#17082098)
    Like many kids in the 1960s, the coolest thing we could get our hands on was Estes model rocket engines. I particularly loved to make "boost gliders" which were devilishly difficult to build right. They were complex because they had a large rotatable wing. During the boost phase the wing was retracted parallel to the main tube, but after the rocket burned out, the propellant module ejected and the wing would rotate out to a configuration like an aircraft. The idea was that the rocket would shoot upright to maximum altitude, then the wing would deploy and it would fly in a flat spiral, then land close to the launch site. If you did it wrong, it would go up and then fly off in a straight line off to the horizon, never to be seen again.
    The best rocket I ever made was a scale model of the BOMARC, one of the first cruise missiles in the US arsenal. I spent weeks making sure every detail was perfect, it looked beautiful, even the paint job was polished to mirror-like perfection (very difficult for a 12 year old kid like me to achieve). The aerodynamics looked good, although scale model kits were notorious for poor flight qualities since sacrifices were made for the sake of accurate design. But I managed to static test the rocket until it worked right, this was done by attaching a long piece of string to the rocket's center of gravity, then whirling it around at the end of 20 feet of string, watching its flight dynamics until you puked from dizziness. A little trim balancing here, a little added weight there, and everything was perfect.
    In fact, so perfect I didn't want to launch it. I hung the rocket from my bedroom ceiling, where I fondly gazed at it every night as I lay in bed. Eventually I decided I had to see it fly. But to minimize the risk, the first flight would be a small rocket engine, I didn't want to shoot it up 2000 feet and maybe never see it again, a small 200ft flight would be sufficient. Whenever I set up my launch pad, all the neighborhood kids would suddenly show up to watch the launch. 3..2..1.. blastoff! It popped up, the engine ejected, and the BOMARC flew in a perfect spiral about one block in diameter. All the kids started chasing after it, back and forth, as it lazily spiraled around up out of their reach, I laughed and laughed. I stood right by the launch pad as the rocket started coming down, it looked like it would land almost at my feet.. and it DID! And then one of the kids chasing it STOMPED right on top of it, smashing my beautiful rocket to bits! Dammit!
    I think I gave up building rockets after that, my heart wasn't in it anymore.

    Oh yeah.. I do recall building one cool rocket, once I was an adult. I found out that ultra high performance engines had come on the market, I think this was the late 1970s. No more wimpy Estes D engines, these were E, F and G engines. I heard there was a 2 stage rocket kit that would break the sound barrier, so I ordered one. IIRC, it was a G engine with a D on top of it. No sense in buying more than one set of engines, this kit would go up thousands of feet and come down miles away, I'd never see it again. The fins were made of composite balsa plywood, regular plywood would just break apart when it hit the sound barrier. The fins had to be epoxied carefully to the body tube with perfect fillets, construction details were crucial, the kit instructions said that the slightest flaw would cause the rocket to break up and smash INTO the sound barrier, rather than through it. It also recommended not painting the rocket as the least imbalance (i.e. more paint on one side than the other) would have an adverse effect.
    So I built the rocket, and my friends got together so we could launch it. We had to find a big field because you were supposed to stand at a specific distance away (~250 ft IIRC) so you'd be in the right spot to hear the faint sonic boom. We brought a long tape measure to mark off the distance precisely. I only had 20 feet of wire to run to the electronic igniter, so we drew straws on who would launch, the poor sap who pressed the button woul
  • by Anonymous Coward on Saturday December 02, 2006 @03:38PM (#17082426)
    Seems like the only non-joke thread one can reply into so far.

    It really depends what one means by "cool". Cool as in hip (e.g. iPod), or cool as in some kind of wicked geek contraption, or...

    I've never made something really "hip", but neat stuff (from a geek's perspective), sure... Things like:
    -A PLC emulator (runtime in x86 asm, ladder editor in TP7), using homemade ISA cards with 8255 PPIs, and various interfacing projects using the same cards
    -various small projects using microcontrollers (last thing being a double barn door tracker for photographing stars, using an atmega8 to drive a stepper motor's H bridge - but so many projects I'm losing track of them)
    -some "fun" stuff to go along a GE industrial robot (like a sorting station on the exit conveyor belt), also used for tech demos
    -all kinds of miniature "factories", e.g. one was a bottling plant (clean bottles, fill 'em, put in trays, put trays on conveyors), stuff like that, mostly using PLCs - again, used by students learning ladder/PLCs and tech demos
    -all kinds of projects similar to what one sees in electronics mags (like a wireless weather station, all the code for the stations' microcontroller and also the code running on the PC - including web interface - mine; very nice audio amps; linear amps for ham radios, etc)

    Building a radar is one of the things left on my list. I've maintained several types before (TACANs too), but never made one.
  • MFG machine (Score:3, Interesting)

    by Old.UNIX.Nut ( 306040 ) on Saturday December 02, 2006 @04:06PM (#17082674)
    In 1980 I built a machine to manufacture Cement Pipes using the "centrifugal molding" ** process. The pipes are 20' in length and 1.5' to 6' in diameter - single or double wall thickness. If you live in S-California or S-Nevada then some of those pipes reside under your city streets.

    ** cement is fed into a spinning mold by a complex feeder (my part of the project) that rolls on small train rails, then put in to a steam room. 4 hours later you have a pipe outside the mold "curing" in the sun.

  • Satellite Parts (Score:5, Interesting)

    by SirLoadALot ( 991302 ) on Saturday December 02, 2006 @05:23PM (#17083408)
    When I was in high school, I built some parts for the temperature regulation system of the AMSAT Phase 3D satellite. 288 tiny aluminum parts, each about 2cm long, and 0.1mm tolerance on all measurements. We used the school's CNC milling machine, but I had to hand-write the CNC code to do the parts in four passes, because the CAD/CAM software wasn't up to it. We then we hand-polished the parts to get them within tolerance where possible. The satellite is still in orbit, it shows up in J-Track as Oscar 40, but apparently it doesn't work anymore.
  • by LordByronStyrofoam ( 587954 ) on Sunday December 03, 2006 @01:38AM (#17086706)
    One:

    Non-Tactical Video, a system for training the sailors on the (at the time) 2/3rds of the Navy ships that didn't have NTDS (Navy Tactical Data System) computers (typically, the supply ships and older combatants).

    The ships that had NTDS used Radar Video Simulators (typically from Norden, the company famous for their bombsight), which cost about $80K. I replaced it with a stock PC in an Anvil roadcase that we took aboard those ships, with a controller that did the hardware-level radar video simulation.

    For it I designed an ISA card that had a 128 byte FIFO and an 8-bit parallel-to-serial TTL chip that drove a hi-speed current amplifier, and a 10-bit up-counter that drove a D/S (digital-to-synchro) conveter, with some support logic, and a program that drove it based on data it was fed over a serial port. This gave 1024 possible blips at any angle, and 1024 possible angles at which I could draw these blips.

    The serial port's data came from a Hayes 1200 baud modem whose phone line input came from an RF receiver tuned to receive the information transmitted from the Navy combat systems training school in San Diego. I would hook the D/S converter to a spare channel on the ship's radar switchboard (they always had a spare channel).

    Our whole setup cost about $2K each, so they had us make 30 the first run, and a subsequent run of 40 more, I think. I'd moved off the project when it got to the production phase. What i thought the cool thing was that we'd made a 20480x2048 display, but instead of cartesian coordinates it was in polar coordinates, and had a very slow refresh rate. Our slogan at the time was 'We Got Your NTV!' - Sting and Mark Knopfler's MTV tune was at the time getting serious airplay.

    Oh - at the transmit end we used a military transceiver and wired our schoolhouse-side Hayes modem to the _microphone_ input of the transmitter by way of a Radioshack audio transformer (modems put out about -13dbM and microphone inputs expect a smaller signal).

    The datapath was one-way, so we wrapped the data up with a 16-bit CRC, and dropped bad packets on the received end. The data was very redundant so it worked.

    Two:

    A 3-D volumetric display using a CNC-machined 13-inch diameter two-bladed helix, a 5-watt Krypton-Argon laser and three pairs of acousto-optical crystals. The crystals were stimulated by electrical energy applied at ~40MHz, frequency modulated by D/A converters driven by memory buffers on the controller card.

    The electrical energy coupled into the crystals were translated into mechanical energy by piezoelectric effect, which set up a diffraction in the crystals, which allowed me to steer the beam in the X and Y axis. The laser's output passed through a prism.

    The red, blue and green portions were sent on separate paths to these pairs of crystals, so I could pait light onto any spot in the volume occupied by the blades. The controller got a signal when blade 1 passed through the zero point (a fixed hall-effect device, and a small magnet on the helix).

    My job was supposed to be simply to write diagnostic software to help the controller board designer debug the controller, but the code evolved into the principal tool used to demonstrate the display's capabilities.

    The main limitation with the display was that it took about 1.3uS for one oscillation frequency to 'die down' in the crystal before the new frequency was dominant, limiting us to about 4000 'voxels' per color per revolution (the helix spun at 600 rpm, so we had a refresh rate of 20Hz, which is barely above tolerable flicker. Faster gave less flicker, but the image started to smear. Slower and the flicker became very noticable.
  • Re:Satellite Parts (Score:4, Interesting)

    by fyngyrz ( 762201 ) * on Sunday December 03, 2006 @08:19AM (#17088402) Homepage Journal

    That's really neat.

    My "coolest" thing was related to ham radio also.

    I came up with some ideas for a mix of hardware and software for the Amiga that would do SSTV, as well as a new SSTV mode that would provide a degree of noise resistance not present in then-current SSTV modes. Previously, I had written a PCB CAD system that did circuit trace layout. I designed a microprocessor-based board that would do the modulating and demodulating, but I didn't have a schematic capture system which I really wanted to use since I had seen them in magazines, so I wrote one and then used that. Then, when it came time to write the code for the CPU, I didn't have an assembler; so I wrote a cross-assembler for the Amiga. So that code had to be burned to the EPROM in the CPU; as it happened, I had worked for a company in Ft. Lauderdale and designed a burner for that CPU and I still had one of those, so I used that. I wrote the host program in C -- lucky me, I had the Lattice C compiler and 68000 assembler that came with the Amiga. :-)

    What was cool about this, to me, is that I kind of picked myself up by my bootstraps almost every step of the way. The PCB design system and the schematic capture I wrote, the board I designed, the circuit I designed, the 68705 assembler I wrote, the code for the 68705 I wrote, the 68705 burner I designed, the C host code and all of it running an SSTV mode I designed... that is the most varied set of tasks I ever had to do for any one project and to this day I have one of those gadgets hanging on the wall to remind me that if you can't find what you need... you can do it yourself.

    Eventually a HAM radio company (AEA) bought the design and it went on to do pretty well for the kind of widget it was. It was in the ARRL handbook for a while, might still be for all I know. It won technical achievement of the year at the Dayton hamfest, too, for the noise resistance. Almost everything about that project (except the FCC approval process) was fun. Although the device passed first time out, the bloody Amiga itself was noisy as hell; we just got in under the wire. That was my first real lesson on just how unreasonable and silly the FCC can be. Since then, I've learned... they're even worse than I thought. :)

  • A Pan flute. (Score:3, Interesting)

    by jotaeleemeese ( 303437 ) on Wednesday December 06, 2006 @01:15PM (#17132162) Homepage Journal
    If you think that is easy, check all the arithemetic required to make one that is actually in tune.

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