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Comments: 407 +-   What Happened To the Bay Bridge? on Saturday October 31, @01:36PM

Posted by kdawson on Saturday October 31, @01:36PM
from the span-in-the-works dept.
transportation
farnsworth writes "Tony Alfrey has put together a fascinating page with some history, analysis, and possible explanations for what ultimately went wrong with the recent emergency repair of the San Francisco-Oakland Bay Bridge. The bridge has been closed for days and is not scheduled to open for days to come, hugely inconveniencing more than 250,000 people a day. His analysis touches on possibly poor welding, a possibly flawed temporary fix, and the absence of a long-term fix or adequate follow-up by Caltrans, the agency responsible for the bridge. Slashdot is a great engineering community; what other insights do you have on the bridge situation?"
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  • still dead! (Score:4, Funny)

    by MickyTheIdiot (1032226) on Saturday October 31, @01:40PM (#29936061) Journal

    For several work mornings the headline on "the new" CNN.com has been "Bay Bridge still closed."

    In my head I hear it in the voice of Chevy Chase.

    "General Francisco Franco is still dead!"

  • by Anonymous Coward on Saturday October 31, @01:43PM (#29936077)

    Four years ago I bought that bridge along with a package of subprime mortgages to highly qualified homeowners.

  • by ttimes (534696) on Saturday October 31, @01:47PM (#29936113)
    McSweeny's has a great article on this, broad reaching in its investigation of the many problems at hand. One thing that troubles me: I have seen many times in the California University and Transportation groups, failure to use earthquake retro-fit funds - they simply use them elsewhere. Its only when a problem like this arises that we learn they have not been used.
    • by theshowmecanuck (703852) on Saturday October 31, @05:11PM (#29937413) Journal
      I noticed that on the bay bridge dot org web site they had a bunch of high production value movies, animations, etc. presenting the bridge as well as the construction efforts. These aren't cheap to produce. I wonder how much money is wasted making beautiful 'feel good' presentations that could help reduce costs... maybe this is where some of the funds go. I suspect there are a ton of projects that California runs where they have spent several hundred thousand or even millions on 'feel good' movies and web sites. I'm not saying keeping the public informed is not important. But it kind of looks like they think because they have Hollywood they need to make the audiovisual aspect Hollywood grade. Or maybe it is a way to employ all the film school graduates and keep them off the street. It just seemed a tad much to explain that they are building a bridge.
  • by Anonymous Coward on Saturday October 31, @01:48PM (#29936119)

    They should have used duct-tape!

  • small (Score:5, Insightful)

    by anonieuweling (536832) on Saturday October 31, @01:49PM (#29936133)
    The USA is small. Think bigger than just the 250k people. The whole infrastructure in the USA is lagging in maintenance, care, repairs and/or replacements. The USA needs trillions to fix this problem but other shenanigans of course have higher priorities. P
    • Re:small (Score:5, Funny)

      by neoform (551705) <djneoform@gmail.com> on Saturday October 31, @02:26PM (#29936333) Homepage
      The US spends $1.15 trillion a year on 'Defense', only bleeding heart liberals would want to waste any of that money on silly things like infrastructure.
          • Re:small (Score:4, Insightful)

            by Grishnakh (216268) on Saturday October 31, @04:46PM (#29937279)

            It was George Washington that sent U.S. Marines into northern Africa for the first foreign war. Please explain why anything more recent is any different than that action?

            I believe that was Thomas Jefferson, not Washington. The Barbary Wars were in the early 1800s, after Washington had already finished his two terms.

            However, I'll tell you exactly what's different between these wars.
            1) Back then, the Barbary Pirates were attacking American vessels with American crews, and demanding payments. Iraq never attacked America. Yes, Saddam was violating some UN rules and not being terribly cooperative, but that could have been fixed with some cruise missiles and bombs, not an all-out invasion, for much less money and without distracting us from the task in Afghanistan. And Afghanistan never attacked us either, though Al-Qaeda did. That could have been taken care of by attacking Al-Qaeda directly in their caves and training camps, without having to take over the entire country.

            2) More importantly, back in the 1800s, when we went to war, we fought to win, and didn't worry about civilian casualties. When America attacked the Barbary Pirates, they attacked them in their port cities like Tripoli, by bombarding the cities. They didn't worry about civilians, because the civilians were guilty of allowing the Pirates to stay there and run the place. In WWII, we also didn't worry much about civilians. We happily dropped tons of bombs on cities and killed civilians by the hundreds of thousands. It was their fault for allowing an evil dictator to take power over them, and we certainly didn't worry about them turning into terrorists later. We crushed them, and they became quite compliant afterwards. Now, we worry far too much about civilian deaths, which just makes it impossible to win a war.

              • Re:small (Score:5, Informative)

                by jamstar7 (694492) on Sunday November 01, @12:41AM (#29939715)

                Attacking Al-Qaeda directly is what we did. Afghanistan did exactly what you referred to in Tripoli. They protected and gave cover to those 'doing evil'.

                The situation in Afghanistan in 2001 was similar to the situation in Cambodia in 1970. Inside the capital of (Phnom Penh/Kabul), the (Royal Family/Taliban) ran things. Outside the city limits, the countryside was controlled by (the Khmer Rouge/various 2-bit warlords like the Northern Alliance). (The Royal Family/The Taliban) had effectively zero power and influence outside the capital.

                The reason why bin-Laden was so far out in the boonies (couple hundred miles!!) in Afghanistan was, even the Taliban didn't like him. Pre-Soviet Invasion, he was just some radical kid with a big checkbook, nobody really important other than having close family ties with the Saudi royals. Even the mujahadim thought he was a nutball. His real influence? About as far as the distance between his pen and his checkbook. And of course when the US demanded the Taliban immediately turn over bin-Laden, the Taliban, having just enough police to clamp down on Kabul and about as much real military to provide a couple hours' target practice to the Northern Alliance, told the US they just couldn't do that. Not wouldn't, couldn't, as in, having no capability of doing a particular thing, in this case, handing bin Laden over. The US of course instantly informed the entire planet of the 'Afghani government's refusal to hand over bin-Laden. About the only people to really listen were inside the US. Everybody else already knew that 'Afghani government' is one of those contradiction in terms like 'military intelligence' and 'jumbo shrimp'.

        • Re:small (Score:5, Interesting)

          by hey! (33014) on Saturday October 31, @04:59PM (#29937345) Homepage Journal

          Depends on the rate of return you can get on other investments.

          True story. I had a guy working for me who applied for a loan on a sailboat. This was a non-profit, so there were a lot of rich kids doing the noblesse oblige thing. Anyhow the bank calls, and afterward the guys says, "they turned me down".

          "Why?" I asked.

          "They screwed up. They said I didn't qualify because my income was only 40K."

          "I don't pay you that much," I said.

          "Actually 40K is my bi-weekly income, but I wanted to get a loan because my investments are returning higher than the loan interest rate."

          What you want is the net value of the United States to increase as much as possible. You want the debt to go down relative to that figure. No major corporation *ever* tries to pay down all its debt. It would be insane, because they'd be paying opportunity costs. Just like my young friend, they don't worry about just one side of the ledger. They maximize their net worthy subject to whatever limitations liquidity puts on them. Naturally, this is not an option most of us ordinary mortals have.

          What you really need to worry about isn't debt alone, but what you are using the liquidity the debt gets you to do. In other words, spending the money wisely. Spending on maintaining critical infrastructure *should* be a no-brainer. You don't say, "we're going to stop painting this very important bridge because we want to reduce our debt." That would be moronic. Likewise, even if you didn't have a nickel of debt, spending money on something that doesn't return anything is just as moronic.

      • Re:small (Score:5, Insightful)

        by moosesocks (264553) on Saturday October 31, @05:12PM (#29937415) Homepage

        That's only if you count Alaska, which is disingenuous at best, given that it's huge, and almost completely unoccupied. Continental Europe occupies 3.9 million square miles, while the 48 contiguous US states occupy 2.9 million square miles. However, the population density of Europe is indeed approximately double that of the "lower 48" (181 people/mi^2 in Europe vs. 94.5 people/mi^2 in the US)

        If we're only talking about the coastal regions, you'll find that the US East coast is almost continuously urban from Boston all the way down to Richmond. Europe has nothing that can compare to that sort of density.

        The west coast is a bit more sparse, although California follows population patterns very similar to what you'd see in a typical European country.

  • whoa (Score:4, Funny)

    by nimbius (983462) on Saturday October 31, @01:52PM (#29936159) Homepage
    I knew people had been talking about the state falling apart due to budget problems, but i didnt think they meant it literally
  • Lets see here... (Score:4, Insightful)

    by Darkness404 (1287218) on Saturday October 31, @01:53PM (#29936167)
    Lets see, when you have a pretty much bankrupt state (California), a bridge that is too necessary to fully replace without inconveniencing many people, the fact that it isn't exactly in a stable environment, with wind, rain and corrosion everywhere is it any surprise that a bridge that has been up for over 70 years needs some emergency repairs?
    • Re:Lets see here... (Score:5, Informative)

      by glsunder (241984) on Saturday October 31, @02:36PM (#29936417)

      "In 2003, Californians sent $50 billion more to Washington in federal taxes than the state received in federal expenditures. Representing a slight increase from levels that have held steady for three preceding years, the Golden State’s imbalance set a new record for any state, surpassing the previous mark (set also by California, in 2000 and 2001) of $48 billion."

      http://www.calinst.org/pubs/balance2003.htm [calinst.org]

      Maybe if that weren't the case, California wouldn't be so broke right now.

      • Re:Lets see here... (Score:4, Informative)

        by caladine (1290184) on Saturday October 31, @05:39PM (#29937557)
        Looking at that report, there are quite a few other states that see a significantly smaller "ROI" for federal funds than California (Check out NJ's 0.5, compared to Cali's 0.79). It's nothing but pure sensationalism when people talk in absolute numbers. Besides, one should look at how much money California takes in every year as a percentage of it's gross "domestic" product. Maybe if they weren't spending so much on social programs and padding their votes, they might have something left from that amazingly large take for infrastructure. Not that this is a problem unique to California or anything...
  • by Noose For A Neck (610324) on Saturday October 31, @01:53PM (#29936169)
    Slashdot is a great engineering community; what other insights do you have on the bridge situation?

    No, Slashdot is mostly made up of computer janitors; the greatest insight you'll get out of most of the posters here is, "hurrr durr, the bridge must've been running Windoze! LOL!", with maybe a little "omg the twin towers were collapsed by EXPLOSIVES!!!!"-style conspiracy theory and "THE GOVERNMENT IS BAD!!!" braindead libertarianism thrown in for color.

    • by Animats (122034) on Saturday October 31, @02:56PM (#29936577) Homepage

      No, Slashdot is mostly made up of computer janitors.

      I do get that feeling now and then.

      Many years ago, I went to a serious engineering school. There, the final exam in a course in structural engineering was this:

      At the final exam, each student had to design a link to attach two pins some distance apart. There were obstacles between the pins and the link had to go around then. The design was to be for a specified grade of aluminum and had to support a specified load. Students knew in advance what the exam would be, except for where the obstacles would be. For the exam, you sat at a drafting table, and turned in a drawing.

      The link you designed was then machined out of aluminum by a machinist. It was put in a testing machine and placed under the specified load. If the link broke, you failed the course.

      If the link didn't break, it was weighed. Lower weights yielded higher grades for the course.

      This is how good structural engineers are trained. (I'm not one. I was in EE/CS, and we had a different make-or-break exam.)

      • I do get that feeling now and then.

        As do I, but the occasional insightful posts make the whole exercise worthwhile.

        What school has that exam, by the way?

      • The link you designed was then machined out of aluminum by a machinist. It was put in a testing machine and placed under the specified load. If the link broke, you failed the course.

        Took a school like that in the Navy, six weeks on the mechanics of a disk drive. (The size of a footlocker, with hydraulic, mechanical, electromagnetic, and optical components. It held an amazing 10meg (not shabby for a 1964 era drive) and was built like a friggin' tank.) For the final exam you walked in and the whole damn thing was dismantled and spread out on 3-4 tables...
         
        You had two days to put it back together and perform all the alignments - then it was plugged into it's electronics and the 'self test' button was pushed. If it passed, you did. If it didn't, you didn't - and got to repeat the entire school.
         
        Don't even ask about the school on the drive electronics. Nearly a quarter of a century later I still have nightmares about that school.

      • Re:Wrong audience (Score:5, Insightful)

        by demonlapin (527802) on Saturday October 31, @04:01PM (#29937037) Homepage Journal
        They did withstand airplane impact. What they did not withstand was hours of several-thousand-degree fire.
        • by stimpleton (732392) on Saturday October 31, @04:34PM (#29937223)
          Yes, the fact these planes had fuel on-board was a unique situation, and would be an unforseen consequence of a plane crash.
          • Re:Wrong audience (Score:5, Informative)

            by Waffle Iron (339739) on Saturday October 31, @04:56PM (#29937331)

            In interviews I've seen, the architects stated that the assumption was that any collision would involve a plane (specifically a 707) lost in the fog, flying slowly and trying to land. Such planes would not be fully loaded with fuel since they would be at the end of their trip, and they wouldn't be piloted by terrorists pegging the throttles at top speed.

            The scenario envisioned was more like what happened to the bomber that hit Empire State building in 1945. It wasn't that big of a deal.

              • Re:Wrong audience (Score:5, Informative)

                by moosesocks (264553) on Sunday November 01, @10:18AM (#29941799) Homepage

                During a botched takeoff, the first thing a pilot does is to begin dumping fuel as fast as he safely can. Jet fuel is similar to kerosene, which evaporates quickly in the atmosphere, usually before hitting the ground.

                Most aircraft cannot survive a landing with fully-loaded fuel tanks (unless the plane itself is carrying an unusually light passenger/cargo load).

                Also, the flight patterns around Newark, JFK, Teterboro, and LaGuardia would all avoid lower manhattan, even in the event of a severe failure or navigational obstacle. Odds are, they'd end up in the meadowlands, the hudson river, or a residential area. Briefly browsing takeoff-related aviation accidents around NYC seems to confirm this.

                The odds of a fully-laden jumbo jet hitting a building in lower Manhattan by accident are close to nil.

  • by barfy (256323) on Saturday October 31, @02:01PM (#29936205)

    People use other bridges and the bart.

    To say there isn't redundancy, is simply silly.

  • Caltrans Says (Score:5, Informative)

    by tlord (703093) on Saturday October 31, @02:02PM (#29936211)

    The engineering authority in charge of the bridge and repairs already gave their answer to this on the morning news (yesterday, I think):

    They found the crack. They designed the "band-aid": the saddle, T-bar, rods, etc. They had it fabricated and installed.

    In subsequent days, they went back up to look at how it was doing. They found that it was vibrating more than they thought it should: it wasn't as rigid as it was designed to be. They recognized that this would lead to fatigue and failure.

    They began designing the improved "band-aid" and planned to install it sometime in coming weeks.

    To their surprise, *perhaps* related to unusually high winds, the system failed sooner than they thought it could.

    The completed their improved design and are now installing it. (And they are counting their blessings that nobody was killed: they got lucky, that way.)

    -t

  • by Anonymous Coward on Saturday October 31, @02:03PM (#29936217)

    If their goal was to improve the safety of the bridge, then they totally succeeded.

  • by SethJohnson (112166) on Saturday October 31, @02:19PM (#29936305) Homepage Journal
    As a hobbyist welder, and someone who has worked with welders in an industrial setting, I strongly doubt that the welding is the culprit. "Faulty welding" doesn't happen on something of the scale of a bridge. If it's one welder working, maybe. But this bridge repair would have had dozens of welders working. No one person's welding could have broken a bridge. Sure, they were under a time crunch, but that doesn't result in shoddy welds. It means more welders are put on task. Those guys are trained and certified and their work is defined by specs that they follow and then is inspected by city or state engineers. If the welding is the problem, it means the original spec was faulty.

    Seth
    • by phantomfive (622387) on Saturday October 31, @02:41PM (#29936467) Homepage Journal
      It wasn't the whole bridge that failed, it was a little support brace that was added to fix an earlier crack in the bridge. It wasn't a huge piece and very well could have been the work of a single worker.
    • by Snowblindeye (1085701) on Saturday October 31, @02:55PM (#29936571)

      I strongly doubt that the welding is the culprit. "Faulty welding" doesn't happen on something of the scale of a bridge.

      You're right on. If the author of the article would have watched any of the Caltrans news conferences, they would have answered some of his theories.

      The weld that he claims failed was clearly described as only being tacked, not structurally welded. That weld wasn't supposed to hold the structure together, the tie rods were, which failed. One of the improvements they are making now is to replace the tacking with a structural weld, so that even if something broke, these pieces won't come apart. The other improvements center around reducing vibration, especially in the tie rods

      Who wrote that article anyway? Some guy on the internet who looks at some pictures of the repair and thinks he knows what a bunch of engineers working on the problem didn't know?

  • What happened indeed (Score:5, Informative)

    by hardihoot (1044510) on Saturday October 31, @02:21PM (#29936313)
    Perhaps if the state of California hadn't diverted transportation funds and had actually used the money to maintain its infrastructure (similar to New Orleans not using its allocated money to maintain the levee system) this probably would not have happened.

    Raids of Public Transportation Funds [transformca.org]

    Ruling on a case started in 2007 by the California Transit Association, the California Appeals Court found that the gimmicks used to reroute public transit funding to other programs were not consistent with voters' intent for the funds to be spent on public transportation

    nearly $2.5 billion was diverted away from transportation programs [transportationca.com]

  • by sajuuk (1371145) on Saturday October 31, @02:38PM (#29936441) Homepage
    Consider yourself lucky Californians. Us dwellers of Northern New York have a much bigger problem than you have if we want to get to Vermont. The NY DoT let the Crown Point Bridge, one of only two bridges across Lake Champlain fall into utter disrepair and it is now closed indefinitely. The shortest 'detour' to go across the lake and into Vermont adds around 100 miles to the trip, just to get to the crossing.
    • by ximenes (10) <slash@skuhn.neverbox@com> on Saturday October 31, @02:01PM (#29936203) Homepage

      There are four bridges running east/west over the bay, it just happens that there is only one in this particular (useful) location. Also, given that the Bay Bridge has to connect to Yerba Buena island, there's not really a lot of room for another one right next to it. So there is redundancy, but you have to deal with the physical realities of the area.

      • by ucblockhead (63650) on Saturday October 31, @02:12PM (#29936261) Homepage Journal

        Actually, they are currently building another bridge right next to it. These fixes are all to a structure that they hope to retire in a few years.

        • Re: (Score:3, Interesting)

          I was under the impression that the bridge had to go through Yerba Buena not to serve the island population (who are only there because the bridge makes it convenient I imagine), but because the bay is too deep and without a firm bedrock to otherwise locate the middle section of the bridge securely.

          Possibly that was only a concern when it was originally built, but regardless, you would essentially need to route it in the same path as otherwise you'd need a new landing point on the Oakland side and there's A

    • by Graymalkin (13732) on Saturday October 31, @02:24PM (#29936323) Homepage

      The Bay Bridge is not the only way from Oakland to San Francisco, there's the Richmond-San Rafael bridge to the North and San Mateo bridge to the south. There's also BART and various ferries and worst case scenario a trip through the South Bay and then up the peninsula. There's lots of ways into the city even if one of the bridges is out of service for some reason. The past two labor day weekends the Bay Bridge was shut down for repairs (the latest of which apparently caused the current problems).

      The positioning of the Bay Bridge is limited by the layout of both San Francisco and Oakland. The Bay Bridge already spans one of the narrowest points between the cities and is bisected by Yerba Buena Island to reduce the effective length of the individual spans. There's nowhere else to really put another bridge in the area. There's no other spots with convenient freeway locations on both sides of the bay which would require whole new sections of freeways be build which means buying out a whole bunch of land that people already live on and a host of other problems. This construction would be in addition to building a whole new bridge.

    • Re:My insight (Score:5, Informative)

      by ucblockhead (63650) on Saturday October 31, @02:15PM (#29936287) Homepage Journal

      The Oakland Bay Bridge isn't much of a landmark, really. In any case, it is *extremely* important to note that the western span of the Bay Bridge, which is a suspension bridge, is perfectly sound, as is the landmark (but less used) Golden Gate Bridge. All of these problems are with the eastern span, which is a cantilever bridge.

    • The real problem is that we should recognize that bridges, and especially landmark bridges, stay standing indefinitely and should therefore quit designing the damn things with puny 50-year design lives!

    • by WCguru42 (1268530) on Saturday October 31, @02:49PM (#29936523)
      Not to take anything away from the impressive feat of engineering that the Roman aqueducts are but there is a big difference between carrying water and carrying 250,000 vehicles ranging between 1 and 50+ tons. Also, the Romans didn't really have to worry about costs seeing as the aqueducts were more than likely built by slave labor.
    • by photonic (584757) on Saturday October 31, @04:55PM (#29937325)
      Note that there is a large selection bias in the example you cite. The Romans were great engineers, but I am pretty sure they also built a lot of shitty bridges and aqueducts. It is a sort of natural selection, the ones that are still standing today happen to be the good ones.
    • by TubeSteak (669689) on Saturday October 31, @03:58PM (#29937007) Journal

      Instead, they dump cones everywhere, dig holes everywhere, then quickly move on to the next site. Sure, you'll never actually see a CALTRANS guy working but it sure as hell looks like they must have a lot of people doing the work if they can dig up that much crap and have roadworks every couple of hundred yards.

      Most highway work gets done at night. Late at night.
      If you can figure it out, I have no doubt CA's dot.ca.gov website will show you where and when they're actively doing construction.

      I drive around during the day and see cones.
      I drive around at night and I see construction crews.

    • Re:Rushed (Score:4, Informative)

      by Nefarious Wheel (628136) <nefariouswheel.gmail@com> on Saturday October 31, @04:30PM (#29937195) Journal

      Things like this can't be rushed, plain and simple. Carefully executed planning is what's needed to take on these types of projects.

      What XPeter said.

      On the gripping hand, they should see if there's anything left of the civil engineering group from the old Hydro-Electric Commission in Tasmania. The collapse of the bridge over the Derwent River when the ore ship Lake Illawara collided with it was repaired by them when the department of roads weren't up to the task. The old Hydro took their sweet time to fix it, but fix it they did and it's better than new (ship-repelling caissons were added). The size and type of that bridge and the treachery of the waters within which they worked make them similar cases.

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